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DIVISION LUNCHEON LECTURES
Because the following events include a catered lunch, there is a $35 cost to attend. Tickets can be purchased through the Meeting Registration form.
David L. Bourell
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Structural Materials Division Luncheon Lecture
Lecture Title: "Additive Manufacturing: Origins, Applications and Future Possibilities"
David L. Bourell, Temple Foundation Professor, The University of Texas at Austin
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Monday, March 16
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$35 per person (Tickets can be purchased through the Meeting Registration form)
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Abstract The history and future will be presented for modern Additive Manufacturing (AM), also known as 3D Printing. The technology, divided into seven categories by ASTM, dates to the 1980s, although precursor processes and AM "prehistory" date to the 1950s and the previous century, respectively. A rationale will be presented for the use of AM processes in lieu of conventional manufacturing processes. Two requirements for parts under consideration for AM are complex geometry and low production runs. Current sectors using AM illustrate the results. A survey of materials for AM will be provided. Some consideration will be presented respecting where AM technology is headed.
About the Presenter
David L. Bourell is the Temple Foundation Professor of Mechanical Engineering at The University of Texas at Austin. He is currently Director of the Laboratory for Freeform Fabrication. Bourell's areas of research include particulate processing with emphasis on sintering kinetics and densification, and materials issues associated with Laser Sintering (LS). He holds 9 primary patents dealing with materials innovations in LS dating back to 1990 and has published over 200 papers in journals, conference proceedings, and book chapters.
Bourell is a Fellow of ASM International and TMS, and he is also a lifetime member of TMS. He was elected an Associate Member of the CIRP in 2013. In 2009, he received the TMS Materials Processing and Manufacturing Division Distinguished Scientist/Engineer Award. He has received two major conference career awards in additive manufacturing: the SFF Symposium FAME Award and the Portuguese VRAP Career Educator Award.
Bourell is a leading expert in advanced materials for Laser Sintering, having worked in this area since 1988. He was the lead author on the original materials patent for LS technology. Issuing in 1990, this patent has been cited by over 170 other patents, and it represents the original intellectual property for mixed and coated powders for LS, including binders. Since 1995, he has chaired the organizing committee for the Annual International Solid Freeform Fabrication Symposium – An Additive Manufacturing Conference. This meeting is a leading research conference on additive manufacturing.
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Edward J. McGowan
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Extraction & Processing Division (EPD)/Materials Processing & Manufacturing Division (MPMD) Joint Luncheon Lecture
Lecture Title: "The ‘Envelope of Protection’ and the Value of ‘Mature Safety Cultures’"
Edward J. McGowan, North America Health, Safety, and Environmental Director, FLSmidth
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Tuesday, March 17
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$35 per person (Tickets can be purchased through the Meeting Registration form)
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Abstract
The discussion will be directed toward mature safety cultures and how today the envelope of protection involves all levels of management. Safety systems need to capitalize on the approach that multiple tiers are necessary to protect at-risk workers. The talk will focus on protection of the employees beginning with employee empowerment . . . and taking advantage of everything we can for the right purpose. Core to leadership is the understanding that it's not just about doing things right but doing the right things. The same theme is core to accident prevention.
Speaker Biography
Edward J. McGowan is the North America Health, Safety, and Environmental Director at FLSmidth USA Inc. in Salt Lake City, Utah. McGowan graduated with a B.S. in OSH in 1980 and a Master Degree in PTC in 1999 from Montana Tech of The University of Montana. Prior to working for FLSmidth, he was employed by Central Vermont Public Service as the Safety Director (2004-2012), Safety and Human Resource Manager Luzenac America Vermont Talc Operations (2000-2004), Safety Supervisor Montana Resources, Inc. (1986-2000), Safety and Security Supervisor Stauffer Chemical Company of Wyoming (1980-1986), and Anaconda Copper Company Great Falls Reduction Works (1979). McGowan is a Certified Member of the International Society of Mine Safety Professionals.
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Alan Taub
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Light Metals Division Luncheon
Lecture Title: "The Role of the National Network of Manufacturing Institutes in Improving U.S. Manufacturing Competitiveness"
Alan Taub, Chief Technical Officer, American Lightweight Materials Manufacturing Innovation Institute; Professor, University of Michigan
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Wednesday, March 18
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$35 per person (Tickets can be purchased through the Meeting Registration form)
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Abstract
The U.S. government has launched a new National Network of Manufacturing Institutes designed to be a public-private partnership aimed at improving domestic manufacturing competitiveness. Four of these institutes have been awarded and several more are planned. Each institute is focused on a particular advanced manufacturing technology and will serve as the bridge between basic research and final product commercialization. The institutes are designed to link a network of universities and national/federal laboratories with companies in a targeted industrial sector. The companies range from small and medium enterprises to large suppliers and OEMs.
This talk will describe how these institutes are operating using the American Lightweight Materials Manufacturing Innovation Institute (ALMMII) as an example. ALMMII is focused on the land, sea, and air transportation sectors, both commercial and defense. The mission is to provide technology solutions that will make the transport of people and goods more sustainable in terms of energy, the environment, safety, and affordability. Reducing weight is a key enabler for meeting these challenges as well as increasing payload and improving performance. In addition to developing new manufacturing processes, ALMMII is also working to develop a prepared and eager metals processing workforce.
About the Presenter
Alan Taub joined the faculty of Materials Science and Engineering at the University of Michigan in the fall of 2012. In this role, Taub is conducting research in advanced materials and processing and has a leadership role as Chief Technical Officer of the newly established American Lightweight Materials Manufacturing Innovation Institute.
Taub retired from General Motors in April 2012. Prior to his retirement, he was vice president, Global Research & Development, leading GM’s advanced technical work activity, seven science laboratories around the world, and seven global science offices. He joined GM R&D as executive director in 2001 and was named vice president in 2009.
Taub serves on the boards of several small companies—Nine Sigma, CellEra, and Brightway Vision—and is technical advisor for a new strategic venture fund, Auto Tech Ventures.
Before joining GM, Taub spent 15 years in research and development at General Electric, where he earned 26 patents and authored more than 60 papers. He also worked at Ford Motor Company for eight years.
Taub received his bachelor’s degree in materials engineering from Brown University and master’s and Ph.D. degrees in applied physics from Harvard University. Taub was elected to membership in the National Academy of Engineering in 2006. He is currently chair for the Visiting Committee on Advanced Technology (VCAT) for the National Institute of Standards and Technology (NIST) and is a member of The Minerals, Metals & Materials Society (TMS) Energy Materials Blue Ribbon Panel. He also serves on advisory boards for the Massachusetts Institute of Technology, Northwestern University, and the University of California Davis and Berkeley.
Taub received the 2011 Acta Materialia Materials & Society Award. In 2010, he was awarded the Charles S. Barrett Medal from ASM International’s Rocky Mountain Chapter. He received the Materials Research Society’s Special Recognition Award in 2004 and Woody White Service Award in 2002. He also received the Brown University Engineering Alumni Medal in 2002.
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AWARD LECTURES
All meeting attendees are welcome to attend the following featured lectures, delivered by award-winning presenters.
William Boettinger |
2015 William Hume-Rothery Award Lecture
Lecture Title: "Solidification of Multicomponent Alloys"
William Boettinger, National Institute of Standards and Technology (NIST)
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Abstract Various topics taken from the speaker’s lifetime research portfolio that involve multicomponent alloy solidification
will be reviewed. Topics include: ternary monovariant and invariant eutectics, solder microstructure and wetting,
quasicrystal AlCuFe phase diagram, solidification path analysis, Ni metal hydride electrode solidification, freckle
formation in superalloys, DTA simulation during melting and freezing and metallic glass formation.
Speaker Biography
Maurits Van Camp is currently director of the recycling & extraction technologies platform at Umicore Group Research and Development in Olen, Belgium. Van Camp graduated from the K.U.Leuven, Belgium, as a material science engineer in 1979 and received his masters in extractive metallurgy from the University of Utah, USA, in 1981. He has over 30 years of research experience in the field of extractive metallurgy. His prime focus has been in realizing breakthrough developments for closing the loop for non-ferrous metals: Pb-Cu-Zn-Ni-Co-As-Se-Te-Bi-Sb-Sn-Ag-Au-In-Ge-PGMs and rare earth metals. He has been instrumental in the make-over of Umicore Precious Metals Refining through his involvement in the introduction of breakthrough technologies such as the Cu smelter, the precious metals concentration plant, and the rechargeable battery recycling process. Within his research, the minimalist approach of Prof. Jaikumar has been the underlying philosophy for developing, realizing, and implementing breakthrough developments.
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Uday B. Pal |
Extraction & Processing Division Distinguished Lecturer
Lecture Title: "Green Technology for Metals Production"
Uday B. Pal, Boston University
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Abstract In the metal product value chain from mined ores → concentrates → oxides → metals → alloys → finished products, the most
energy-intensive step is usually the oxide to metal conversion. Today's industry generally uses carbon and large
amounts of energy to reduce oxides to metals, resulting in significant pollution. This talk will describe an energy
efficient and environmentally friendly metals production technology that utilizes oxygen-ion-conducting solid
oxide membranes (SOM) to electrolyze metal oxides dissolved in a flux and directly produce the desired metal and
pure oxygen gas as a value-added byproduct. The process has been successfully used to demonstrate production of
technologically important metals from their respective oxides. These include light structural metals (aluminum and
magnesium), solar-grade silicon, critical rare earth metals (dysprosium and ytterbium), and corrosion-resistant
metals (titanium and tantalum). The electrochemical performance of the SOM cell for the production of several of
these metals will be presented.
Speaker Biography
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Subhash Mahajan |
Institute of Metals/Robert Franklin Mehl Award
Lecture Title: "The Role of Materials Science in Microelectronics: Past, Present, and Future"
Subhash Mahajan, University of California, Davis
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Abstract Every leap in human civilization is associated with a material—think of the stone-, bronze-, and steel-ages. Even though the current era is referred to as the information age, it would be apt to call it the Materials Age because materials have played a crucial role without which the information age may not have been feasible. To illustrate the role of materials science in microelectronics, we have chosen the following examples:
Past Role
• Zone refining
• Growth of bulk silicon crystals
Present Role
• Reduction of dislocations in III-V crystals
• Degradation behavior of light emitting devices
Future Role
• Integration of dissimilar materials: two step-step epitaxy of GaN (0001) sapphire
• High temperature electronics
Since advances in materials are generally accentuated by technology needs, the field has a bright future.
Speaker Biography
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Young Professional Luncheon Lecture |
Antoine Allanore |
Antoine Allanore, Massachusetts Institute of Technology
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"Teaching Sustainable Chemical Metallurgy in 2015"
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Tuesday, March 17
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Abstract The early 21st century is experiencing a formidable challenge related to materials extraction and processing. Those core industrial activities will have to ultimately provide more than 9 billion inhabitants with commodities such as steel or fertilizer at an unprecedented rate, while mitigating environmental or societal impacts. In that perspective, higher education institutions have the mission to prepare students to shape the technological paradigms for such challenges, and Allanore argues that it all starts with the fundamentals of materials extraction, metals in particular. Allanore will present his recent endeavor in teaching the fundamentals of chemical metallurgy to undergraduate students at the Massachusetts Institute of Technology, prior to opening a discussion on the possible future of such classes in connection with online education.
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Peter Hosemann |
Peter Hosemann, University of California
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"Material Science: A Field Present in Every-Day Life and a Unifying Discipline, but Often Not on Students’ Radar"
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Tuesday, March 17
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Abstract Wondering how a young person—a freshly graduated high school student—chooses his or her field of study in college, Hosemann always asks new students: "Why did you choose your field of interest? Why material science?" Common answers are that someone in the student’s past mentioned it previously or works in a related field or that the student had a teacher or college advisor who guided them in making the selection of the field of study. But why and how would a student who is not exposed to a good engineering background choose materials science, a field not widely accessible in pre-college education?
While physics and chemistry are often featured on public platforms, such as newspapers or TV, and engineering is in every student’s life through the use of engineered items, such as phones and cars, material science utilizing physics and chemistry to enable engineering solutions is often not on a student’s mind when choosing scientific disciplines or career paths. While this topic is of immediate interest to academics, it bridges further towards a general public perception of what is needed in everyday life to make devices work. In this talk, the question above will be discussed by asking "What do material scientists do?" in a nonprofessional fashion in order to give thought for outreach activities.
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This lecture is open to all meeting attendees. An optional boxed lunch can be purchased for $48 through the Meeting Registration form.
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Nobuo Nakada |
Japan Institute of Metals International Scholar
Lecture Title: "Microstructural Characteristics of Austenite Formed from Lath Martensite via Martensitic Reversion"
Nobuo Nakada, Kyushu University
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Abstract When maraging steel is austenitized, the reversion from martensite to austenite takes place via diffusionless
shear mechanism (martensitic reversion). It is thought that the austenite formed by martensitic reversion
(martensitically reversed austenite) contains high-density lattice defect. However, it is impossible to observe
martensitically reversed austenite directory, because austenite is unstable at ambient temperature in maraging
steel. In this study, we focused on a high austenite stabilization effect of carbon and an austenite stabilizing
heat treatment consisting of three-step solid-solution annealing was applied to a 18%Ni-C steel. As a result,
martensitically reversed austenite remained fully stable at room temperature through the unique heat treatment.
After some microstructural characterizations, the following were mainly found. The martensitically reversed austenite
has a fine lath structure with high dislocation density inherited from the lath martensite. While, the crystallographic
texture of the austenite was the same as that of the original austenite before martensitic transformation.
Speaker Biography
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