Semiconducting nanowires are an
area of widespread interest in nanomaterials
research because of the ability
to fabricate one-dimensional structures
with tailored functionalities not
available in bulk materials. Silicon and
germanium nanowires have received
particular attention because of the important
role played by these materials
systems in contemporary microelectronics
and their potential for applications
ranging from novel electronic
devices to molecular level sensing and
to solar energy harvesting. This paper
provides an overview of the widely
used vapor-liquid-solid technique for
nanowire growth and its application
to our recent silicon and germanium
nanowire studies.
INTRODUCTION
Nanoscale materials are of great interest
because of the possibilities they
offer for obtaining new properties at
small size. Basically, when structures
approach the ~100 nm size regime their
properties may change with decreasing
size for the same atomic composition.
This size dependence derives from
three basic effects: surfaces become
a large volume fraction of the structure,
with those surface atoms having
greater energy and different coordination;
interfaces between nanostructures
become a major component of the
structures, with their modified electronic
properties, strain gradients, and
influence on the flow of defects, charge
carriers, phonons, etc.; and sufficiently reduced dimensions lead to quantum
size effects and coherent interactions
between structures. These size-dependent
effects result in changes in the
physical properties of nanomaterials
as well as changes in the interaction of
electromagnetic energy with and transport
of energy through nanomaterials.
For example, electronic, optical, magnetic,
and mechanical properties are
altered, chemical reactivities change,
new collective properties may emerge
for arrays of nanostructures, and electromagnetic
fields may be locally enhanced,
for example in plasmonic effects.
One-dimensional (1-D) structures
such as nanowires provide a particularly
attractive class of nanomaterials.
One can tailor the functionality
of nanowires in a variety of ways and
their geometry is optimal for achieving
new regimes of 1-D transport of
charge carriers and heat to realize new
devices. Semiconducting nanowires
are particularly versatile because of the
wide range of properties that can be
achieved. Thus much attention has been
focused on these structures and their
potential applications in such areas as
electronic1,2 and photonic devices,3,4
chemical and biomolecular sensing,5,6
and energy harvesting7–10 and storage.11
Silicon nanowires have especially seen
an enormous number of studies over
the last decade.12 This attention derives
in part because of the simplicity of the
growth of these and other nanowires by
metal catalyzed chemical vapor deposition
techniques and in part due to the
importance of Si as an electronic device
material. Compound semiconductor
nanowires, especially GaAs, InGaAs,
InAs, and ZnO, have also been widely
studied,4,12–14 particularly for their optoelectronic
properties such as for light emitting diodes, nanoscale lasing, and
photodetector structures, and for their
piezoelectric properties. Another class
of widely investigated 1-D structures is
carbon nanotubes.15 These nanostructures
can be either semiconducting or
metallic in nature, depending on the
orientation at which their graphene
sheets are wrapped into a tube. Carbon
nanotubes have extremely high electrical
conductivity, thermal transport, and
strength, and have been considered for
applications ranging from arrays for effi
cient field emitters to thermal materials,
to fillers for structural composites,
conductive plastics and adhesives, and
electrodes for batteries and capacitors.16
Semiconducting carbon nanotubes are
interesting as electronic devices due to
their unusually efficient transport characteristics
and quantum effects.
HOW WOULD YOU... |
…describe the overall significance
of this paper?
This paper describes the underlying
mechanisms controlling the
growth of silicon and germanium
nanowires and the influence of these
mechanisms on heterostructure
growth and dopant atom
incorporation. We illustrate how the
small size of nanowires affects their
electrical and chemical properties.
Challenges in the integration of
nanowires into microscale systems
are highlighted because future
progress in this area will be essential
for their application.
…describe this work to a
materials science and engineering
professional with no experience in
your technical specialty?
Nanowires are commonly synthesized
in a liquid-mediated vapor-tosolid
growth process. This growth
method introduces many basic
and fascinating materials science
issues which can be appreciated
by any materials scientist and
which underpin a comprehensive
understanding of the current status
of nanowire materials research. In
addition, integration of nanowire
structures into 3-D functional systems
provides insight into a key direction
in current nanomaterials research.
…describe this work to a
layperson?
Semiconductors are one of the
most important materials in our
technology-based world and all
semiconductor devices must be
connected by wires to transmit
their information to and from them.
Semiconducting nanowires represent
the limit of today’s capability to scale
three-dimensional devices to ultrasmall
sizes with the wires “built-in”
and are revealing electrical and other
materials properties not found at
larger scales. Discovering methods
to manipulate and connect these
materials into systems will determine
their eventual usefulness for practical
applications. |
For all these 1-D semiconducting
nanomaterials the ability to integrate
the structures into larger systems with
the necessary manufacturing control
and reproducibly, as well as an understanding
of the new properties resulting
from their surfaces and interfaces, will
be critical to their eventual application.
Due to the large breadth of the fascinating
field of semiconducting nanowires
we will restrict our focus here to Si and
Ge nanowires. We give an overview
of the growth and properties of these
materials based on our recent studies
and discuss some of the critical issues
which must be controlled for their integration
into larger scale structures and
eventual applications.
NANOWIRE GROWTH
VLS Growth Technique
One of the most effective ways to
fabricate semiconducting nanowires is
by the vapor-liquid-solid (VLS) technique.17 Gas precursor molecules or vapor
containing the growth species are
introduced into a furnace or chemical
vapor deposition (CVD) reactor and
liquid metal catalysts on a surface react
with the source atoms to grow nanowires.
In this approach a metal nanodot
catalyzes the growth of the nanowire
from a vapor source by forming a liquid
metal droplet through which the growth
atoms are transported to the crystallizing
interface. This catalytic seed floats
on top of the nanowire as it grows and defines the nanowire diameter while
the growth rate kinetics together with
the growth time defines the nanowire
length. Thus the nanowire ‘self-assembles’
in what is often referred to
as a bottom-up synthesis technique.
Typically, nanowires have diameters
ranging from minimum values of ~5
nm up to several hundred nanometers,
and lengths from ~100 nm to tens of
micrometers.
Figure 1 illustrates the VLS method
for Si and Ge nanowire growth. The
schematic in Figure 1a shows silane
molecules reacting at the Au surface
through a hydrogen decomposition reaction
sequence that introduces atomic
Si into the Au nanodot (Figure 1b).
The temperature is held near the eutectic
temperature of 363°C and as the
composition approaches the eutectic
composition of 19 at.% Si (Figure 1c)
melting occurs. Upon further addition
of Si, the Si concentration in the liquid
Au moves to the right of the liquidus
line and the supersaturation becomes
sufficient for crystallization of Si at the
liquid-solid interface. The liquid drop
size defines the liquid-solid interface
and thus the area available for Si crystal
growth. This maintains the nanowire
growth at a fixed diameter as long as Au
is not lost from the nanodrop. Since Si
and Ge exhibit similar eutectic behavior
with Au (see Figure 1c), Si, Ge, and
SiGe alloy nanowires can all be readily
grown by this same approach. Figure 1d
illustrates a Si0.1Ge0.9 alloy nanowire. In
general, Ge nanowire growth is carried
out at ~275 to 375°C18 and Si at 450 to
550°C,19 since Ge precursors are more
easily decomposed than Si precursors
in the VLS process due to the greater
reactivity of germane compared to silane.
An important advantage of low
growth temperatures is that conventional
vapor-solid (VS) CVD growth on
the nanowire sidewalls and Si substrate
is minimized during nanowire VLS
growth. Simultaneous sidewall growth
reduces the maximum aspect ratios that
can be achieved and results in a linear
tapering of the nanowires. Tapering can
also occur as a result of the loss of Au
atoms from the nanowire tip if there is
significant Au surface diffusion along
the Si sidewall during growth, however
this usually occurs only at ultra-high
vacuums and low pressures and is not a consideration for usual CVD reactor
growth conditions.20
There are three steps involved in the
growth kinetics which combine to establish
the nanowire growth rate (see
Figure 1b). Step 1 is the decomposition
reaction at the vapor-liquid interface
which introduces Si into the liquid
metal, step 2 corresponds to Si diffusion
through the liquid to the solid-liquid interface, and step 3 is the Si crystallization
at the liquid-solid interface
which adds atoms to the nanowire surface.
Typically the growth rates range
from below 1 to 10’s of nm/s so that
the nanowire growth process is rapid.
Since diffusion in liquids is fast for the
few nanometer distances involved here,
the transport in step 2 is rapid and not
a limiting factor in the kinetics. The
growth rate is then determined in steady
state when the rates for step 1 and step 3
are equal and thus in equilibrium, both
of which scale with surface area. Since
the flux of the gas precursor molecules
to the liquid Au surface is directly proportional
to pressure, increasing the
precursor partial pressure increases the
available Si in step 1 and the resulting
growth rate increases.21 An increased
pressure is equivalent to increasing the
chemical potential difference between
Si in the vapor and solid phases, which
increases the Si concentration in the liquid
Au and in turn the Si supersaturation
which leads to an increase in the
crystallization rate (step 3) at the liquid-solid interface. At larger Au seed
sizes (~50 nm and larger) the growth
rate is typically constant with nanowire
diameter. However, decreasing the Au
seed size at sufficiently small diameters
increases the chemical potential in the
liquid nanodot according to the Gibbs-
Thomson effect, reducing both the forward
chemical reaction rate introducing
Si in step 1 and the crystallization rate
in step 3, and thus decreases the growth
rate. At sufficiently small Au nanodot
diameters the chemical potential rises
sufficiently to drop the supersaturation
to zero and growth ceases.22 This
leads to a minimum diameter for which
nanowires can be grown, which for typical
growth conditions is ~5 nm.
Scanning electron microscopy
(SEMs) images in Figure 1d and e shows
Si0.1Ge0.9 alloy nanowires ~30 nm in diameter
by 1 µm long for individual and
dense arrays of nanowires, respectively,
grown in a 50% silane and 30% germane
in hydrogen gas mixture at a total
gas pressure of 3 Torr.23 An important
feature of the VLS growth process is
that it results in epitaxial growth of single
crystal nanowires of high perfection
oriented primarily along in the <111>
crystal direction for Si and Ge with diameters
greater than ~25 nm and along
<211> and <110> directions at smaller
diameters. The change in growth direction
at small diameters is the result of
overall energy minimization between
the liquid-solid interface energy and the
nanowire sidewall energy. The 30 nm
diameter <111> oriented wires in Figure
1d and e are vertical because they
grew epitaxially from a Si (111) oriented
substrate. The VLS growth process
does not always lead to straight nanowires.
For example, instabilities due
to changes in temperature, pressure, or
gases present during growth can lead to
instabilities in the liquid growth seed on
top of the growing nanowire and result
in kinking or twining along the growth
direction.24 For kinked Si and Ge, the
growth often switches between the four
available <111> directions which corresponds
to a 55° tilt in the wire direction,
or to another of the favored growth
directions such as the <211> direction
at a 19° tilt.
In addition to bottom-up VLS
growth, top-down methods have also
been used to form Si nanowires. They
are often based on planar lithography
definition of the wire width and length
from Si-on-insulator structures.25 Another
approach is to lithographically or
chemically induced patterning accompanied
by preferential etching into an
Si substrate to form arrays of vertical
structures.9 These top-down methods
tend to be more challenging, either
in control of the dimensions or due
to rough nanowire sidewalls. In contrast,
the VLS method has been much
more widely used because it provides
an easy route for synthesis and allows
the growth of a wide variety of semiconducting
materials, including Si, Ge,
SiC, B, GaAs, GaP, InP, InAs, and ZnO,
among others.12
Heterostructure Synthesis
The fabrication of heterostructures
represents a key aspect in the operating
principles and performance of many
modern semiconductor devices. Thus
control over the composition, doping,
and crystalline perfection across functional
interfaces and in heterostructures
is essential for the fabrication
of future high-performance nanowire
devices.26 Silicon/germanium compositional
nanowire heterostructures are
particularly interesting because of the
large lattice mismatch of 4.1% for these
diamond lattice structures, which gives
rise to large local strains near interfaces
and associated changes in the local
bandstructure.27 Compositional changes
of up to 100% between Si and Ge
axial and radial segments are predicted
to be mechanically stable in nanowires
at small diameters due to the lack of lateral
confinement, whereas for conventional
planar device geometries such
structures cannot be realized due to the
introduction of strain-relieving dislocations
after only a few atomic layers of
growth.28
Compositional heterostructure
growth in the Si/Ge axial nanowire system
has been challenging in the VLS
growth method due to the instabilities
created at the growing liquid-solid interface
during switching of the growth
precursor gases. This instability can
lead to severe kinking of the nanowires
and even loss of the liquid Au seed from
the nanowire tip upon gas switching. As
a result, previous axial Si/Ge heterostructures
were typically limited to
compositional changes of ~20% or
less.29,30 Recently, we have demonstrated
Si/Ge nanowire growth with changes
extending over the entire SiGe compositional
range.31 In Figure 2 compositional
profi les for Si at the Si0.3Ge0.7/Si
interface are shown for two different
nanowire diameters. The abruptness of
the interface transition region depends
on the diameter, with the smaller diameter
having a sharper transition. This
chemical transition region for VLS synthesis
arises from the liquid Au alloy
composition during growth. Upon
switching from growth species A to B,
the liquid acts as a reservoir for the
growth species A which must be depleted
from the liquid by subsequent
crystallization at the liquid-solid interface
while B is added to the liquid for
the transition to pure B growth to occur.
The solid curve in Figure 2 is calculated
based on our simulations, which only
assume that the incorporation probabilities
for Si and Ge are proportional to
their concentrations in the liquid at the
nanowire crystallization front (step 3 in
Figure 1b). Other studies have shown
similar behavior at smaller compositional
changes with the width of the
transition region proportional to the
nanowire diameter.30
In Figure 3 both axial and radial
100% compositional heterostructures
are shown for the Si/Ge system.31 We
have achieved these dislocation-free
structures in both cases by in situ growth
in our CVD system, using VLS growth
for the axial case and subsequent VS
growth for the radial case. For the case
of radial VS growth, which will be discussed
in more detail in the following
section, the composition transition regions
can be atomically sharp, provided
high growth temperatures which can
induce solid phase diffusion across the
interface are not used.
Electrical Dopant Incorporation
To exploit the potential of semiconducting
nanowires for electronic-based
applications one needs to introduce
electrical dopants during or after their
growth. Electrical dopant incorporation
is usually carried out for Si and Ge
nanowires during their growth, since
post-growth control of dopant location
by ion implantation or other techniques
in these small three-dimensional (3-D)
structures is difficult to achieve. Doping
during growth can be accomplished
by introducing dopant precursors commonly
used in CVD growth, such as diborane
and phosphine for p- and n-type
doping, respectively. High dopant concentrations
can be achieved by this approach
with similar VLS growth rates
maintained during boron (B) doping
and somewhat reduced growth rates for
phosphorous (P) doping in Si and Ge,
particularly at the highest doping levels
(>1019/cm3).
A primary consideration in dopant
atom incorporation during VLS growth
is the control of the dopant spatial distribution,
both radially and axially. An
important recent advance in this area
has been the application of atom probe
tomography to obtain 3-D composition
profiles of nanowires with the sensitivity
needed to measure dopant atom
distributions within nanowires at concentrations
~5×1017/cm3 and higher.32
Figure 4 illustrates this technique for
P distributions both along the length
of a Ge nanowire and radially from the
nanowire center to the outer perimeter.
From Figure 4 the issue of simultaneous
dopant incorporation by VLS growth in
the central region of the nanowire and
by VS growth of a heavily doped shell
region is clearly illustrated. Differences
in dopant precursor decomposition and
incorporation rates between the liquid
catalyst for VLS growth and the solid
nanowire surface for VS growth give
rise to a heavily doped shell surrounding
an under-doped core. These effects
are significant for conventional dopants
such as diborane and phosphine in Si
and Ge nanowire growth. For example,
under some CVD growth conditions
VLS growth incorporates Ge into the
growing nanowire 20 times more efficiently than VS growth incorporates
Ge on the sidewall; in contrast, P is
incorporated in the sidewall during VS
growth seven times more efficiently
than into the nanowire core by VLS
growth. This VS sidewall doping effect
complicates control of doping along the
length of the nanowire, since the doping
concentration will depend on the
length of time of sidewall exposure to
VS growth, and hence the distance from
the nanowire tip. Vapor-solid dopant
incorporation further complicates the
growth of nanowire heterostructures
such as an axial p-n junction. For example,
during growth of the n-doped
segment, the previous p-doped region
will have a surrounding n-doped compensating
shell via unwanted VS shell
growth.33 While lower growth temperatures
or post-growth etching can reduce
the extent of unwanted VS shell doping,
further developments in VLS growth
techniques are needed to eliminate this
effect if full control over axial nanowire
doping is to be achieved. However, one
advantage of the incorporation of dopants
by VS sidewall growth on nanowires
is that radial doping of nanowires
is possible. Thus radial p-n junctions
can be obtained by emphasizing the VS
sidewall growth process (for example,
by higher temperatures and lower pressures).
Relatively few studies of radial
devices, such as for p-i-n solar cells,34
have been demonstrated at this time.
PROPERTIES
Electrical, optical, thermal, and
chemical properties are among those
of greatest interest for semiconducting
nanowires. Electrical transport is
modified by the close proximity of the
nanowire surface due to charge trapping
and scattering with relevance to both
minority and majority carrier devices.
Diffuse optical scattering of incident
light by Si nanowires due to the dielectric
constant difference from air gives
rise to the dark appearance of a dense
nanowire surface. This shortens the distance
for light absorption by about an
order of magnitude from ~250 μm crystalline
Si solar cells to ~10 µm for an
array of Si nanowires and is one of the
factors which make them of potential
interest for photovoltaic applications.35
Thermal transport occurs mainly by
phonons in nanowires and the strong
phonon scattering at small diameters
greatly reduces heat transport through
nanowires. This reduction is expected
to significantly enhance thermoelectric
efficiencies and has sparked interest in
nanowires for thermoelectric cooling
and electrical current generation applications.9,10 Chemical properties of
nanowires are changed in a number of
ways due to the large effective surface
area for a nanowire-covered surface.
For example, Si nanowires can much
more readily accommodate the several
100% volume change by radial expansion
upon cycling of Li in and out of
Si and have the potential to increase
the charge storage capacity of Li battery
anodes by a factor of 10 if they can
be shown to have suffi cient lifetimes.11
Here we briefly discuss two examples
for Si nanowires to illustrate their altered
electrical and chemical properties
from bulk materials.
Electrical
Electrical n- or p-type doping can be
achieved in Si and Ge nanowires and
thus controlled electron or hole carrier
flow is accessible for devices. Field effect
transistor (FET) devices have received
the most attention in electrical
transport studies, with current interest
focused on such areas as achieving
enhanced performance in tunneling
FETs.36 Typically, nanowire doping in
Si and Ge ranges from 1017/cm3 to maximum
dopant solubility levels (~1020/
cm3). Doping levels below ~1017/cm3
usually result in negligible free carrier
concentrations due to electrical compensation
of dopant charges by surface
charged trap states. Under these
conditions ambipolar FET behavior is
observed, whereas at ~1018/cm3 doping
levels normal field modulation of current
flow in nanowire FETs is achieved. Comparison of the relative effects of
surface traps vs. nanowire doping on
electrical transport can be appreciated
by a specific example. Figure 5 illustrates
4 point measurements of p-type
transport in Si nanowires which were
uniformly doped by B diffusion and
annealed to achieve relatively low surface
trap state concentrations.37 The
positive trapped charge expected at the
Si surface oxide and oxide/nanowire
interface is illustrated schematically in
Figure 5b along with the corresponding
compensating depletion region within
the B-doped nanowire. With decreasing
nanowire radius (or decreasing B
concentration) this depletion region
becomes an increasing fraction of the
nanowire cross section, thus reducing
the uncompensated conducting region.
This effect is observed (Figure
5c) experimentally by the increased
resistance per unit length in a series of
nanowires of decreasing radius doped
to the same concentration.38 The best fit
to these results corresponds to a fixed
surface charge density at the NW-oxide
interface, Ns, of 6 × 1011/cm2 and
electrically active B concentration, Na,
of 8 × 1017/cm3. The B concentrationnanowire
radius product at which the
surface charge becomes significant for
transport can be easily estimated based
on the parametric curves of Figure 5d,
where typical values for surface states
are in the 1011 to 1013/cm2.
At higher carrier concentrations surface
state effects do not directly give
rise to significant depletion into the
nanowire, but still have an important
influence on electrical transport due
to surface scattering and recombination.
For example, nanoprobe electrical
transport studies across the Au-catalyst/
Ge-nanowire Schottky diode interfaces
for n-type electrical carrier doping
in the 1018 to 1019/cm3 range have
shown electron-hole recombination at
the nanowire surface to be the dominant
charge transport mechanism.39 The
resulting nanowire conductance behavior
is strongly influenced and diameter
dependent. The extent to which these
diameter-dependent changes in electrical
transport behavior will be important
or be exploited in nanowire electronic
applications is not yet known.
Chemical
The chemical properties of surfaces
with a high density of nanowires present
can be quite different from smooth
surfaces, due to their high effective
surface area. For example, an Si surface
with 50 nm diameter vertical Si
nanowires 10 μm long at an areal density
of 25/μm2 represents a fill factor of
only 5% of the surface area and yet increases
the effective surface area (total
surface of Si per unit area of surface)
by a factor of 40. Thus the influence of
many surface properties can be greatly
multiplied if extended to surfaces covered
by nanowires.
The hydrophobicity of surfaces illustrates an area where such surface chemical
effects are pronounced. Surface
wetting properties of a hydrophobic
or hydrophilic surface are well known
to be amplifi ed by rough surfaces with
their increased surface areas. Since silicon
dioxide surfaces are easily modified chemically by functionalizing with
a wide variety of molecular species, Si
nanowires on a Si substrate with their
air oxidized surfaces provide a natural
platform to examine such surface
chemical effects. Figure 6a contrasts
the wetting of a droplet of water on
Si nanowire (left side) and smooth Si
(right side) surfaces after functionalization
with perfluorooctyl-trichlorosilane
(PFOS). The wetting angle which
is only slightly greater than 90° on the
smooth hydrophobic surface greatly
increases on the superhydrophobic
nanowire surface. Further, if the surfaces
are functionalized with a monolayer
of photochromic-containing molecules
such as spiropyran, the surface bound
molecules can be switched between
nonpolar and polar forms under visible
and ultraviolet (UV) irradiation.40
Thus, light can be used to switch the
hydrophobicity of the surface. In this
way a nanowire surface morphology
has been shown to significantly amplify
the light-induced change in water
contact angle.40 As illustrated in Figure
6b the change in contact angle between
visible and UV irradiation increased
from 12° on a smooth Si surface to
23° on the spiropyran-coated nanowire
surface, whereas the contact angle
hysteresis for water droplet motion
on the surfaces decreased from 37 to
17°. As a result, the advancing water
contact angle under UV irradiation is
lower than the receding water contact
angle under visible irradiation, which
allowed water droplets to be moved
on the roughness-magnified photoresponsive
nanowire surface solely by the
light-induced lowering of the surface
energy. While many types of nano- and
microscale surface chemical modifications
are used to alter surface energies
for applications ranging from petroleum
extraction to soil-resistant cloth,
this example illustrates the significant
effect of the greatly increased surface
area for nanowires.
INTEGRATION
Integration has played a pivotal and
revolutionary role in the development
of nearly all science and technology,
with very large scale integrated circuits
being one of the most striking
examples. Even greater challenges exist
as nanomaterials are integrated into
new architectures to form functional
systems. Nanowire integration leads to
the formation of interfaces and surfaces
whose structure and properties can
dominate the electronic, optical, chemical,
and mechanical properties of the
system. New directed- and self-assembly
approaches must be developed for
facile assembly and greater functional
control. Combined bottom-up and topdown
synthesis and assembly techniques
are needed to allow controlled,
large-scale formation of micro-scale
systems. Establishing these processes
for integration of nanowires will be of
paramount importance for their application
in nanotechnology.
Directed Assembly and Contacting
of Nanowire Arrays
Methods to organize large numbers
of nanowires into regular arrays
for specific functions are needed for
electronic and electromechanical applications.
For lateral nanowire arrays,
top-down patterning methods have
been demonstrated to both synthesize
and form ultra-high density array of
metal and semiconductor nanowires.41
Approaches based on bottom-up assembly
of nanowires, for example to
incorporate VLS grown nanowires into
large arrays, have been more challenging.
One successful method has been
to pre-pattern surfaces with metal contacts
and use dielectrophoretic alignment
by ac electromagnetic fields for
the directed assembly of the nanowires.
This method allows the simultaneous
alignment of large numbers of
nanowires in a fluid suspension into
well-defined arrays. This approach
has been used to assemble large numbers
of functionalized Si nanowires
into cantilever resonator arrays.42 In
this combined top-down and bottomup
approach lithography is used to
pre-pattern the chip, establishing the
overall placement of electrical conduction
lines and metal contacts. Then in
bottom-up processing the nanowires
are introduced, assembled, and their
electro-mechanical connection with
the pre-patterned metal contacts established
by metal electrodeposition.
Thus once the nanowires were introduced,
no additional lithography steps
were required.
We have explored Si nanowire dielectrophoretic
assembly combined
with electrodeposition for electrically
contacting the nanowires for electrical
transport sensor arrays. The focus of
these earlier studies was on the contact
directed assembly process.43 Figure
7 illustrates this approach for the
assembly of the electrical contacts to
Si nanowires after dielectrophoretic
alignment onto the pre-patterned Au
leads. The Si nanowires are, in essence,
buried by the electrodeposited
Ni. Brief thermal anneals are then required
to form good electrical contact
to the nanowires. As for the cantilever
arrays these methods, which mimic the
biological solution-based approach to
self assembly, offer the advantage of
nanowire manipulation and assembly
without further lithography. Further
advances in combined bottom-up assembly
with top-down patterning are
needed, however, if efficient and reproducible
manufacturing methods are to
be obtained by this approach.
Vertical Arrays and Devices
An effi cient way to exploit the small
size of nanowires in high-density,
large-scale integration is to form vertical
arrays of devices. While individual
vertical nanowire FETs have been
demonstrated,44,45 arrays of individually
addressable vertical devices have
not yet been achieved. A first step in
this objective is to develop processes
to reproducibly form arrays of highly
vertical nanowires. We have recently
made good progress in this direction
for electrically doped Ge <111> oriented
nanowires grown on Ge (111)
substrates. Figure 8 illustrates such arrays
for two very different templating
methods for positioning the nanowires.
In Figure 8a the nanowire patterning is
carried out by a new nano-biotemplating
approach where s-protein shells
from Deinococcus radiodurans are
used to attach Au colloidal growth catalysts
to their vertices (see inset).46 The
Ge nanowires are subsequently grown
by the VLS method from the Au colloids
with signifi cantly higher densities
and greater percentages of vertical
nanowires achieved at small nanowire
diameters (~10 to 30 nm) than in nontemplated
regions. The mechanism by
which the biotemplates enhance vertical
growth is not fully understood, but
is related to control of the initial Au
wetting to the Ge surface. The primary
limitation for this technique is establishing
a predetermined registry for the
nanowire array. The second approach
illustrated by a Ge nanowire array in
Figure 8b is based on electron beam lithography
patterning of the Au growth
catalysts using Au film deposition and
lift off. As seen this method provides
good nucleation of highly regular Ge
nanowire arrays by the VLS growth
method.47 Such methods should be
extendable to parallel processing approaches
for forming the growth catalysts,
for example such as by nanoimprint
lithography. A key aspect of this
second approach for patterned array
formation is again the combining of
top-down and bottom-up methods.
Once vertical arrays are formed on
conducting substrates, methods for
the device processing of these 3-D
structures must be developed to form
addressable arrays of devices. One approach
is to bury the vertical nanowires
in a dielectric, planarize the surface by
methods such as chemical-mechanical
polishing (CMP), and then chemically
expose the nanowire tips and lithographically
pattern the top metal contacts.
An example of this approach is
shown in Figure 9 for Ge nanowires
which have been grown in a patterned
array, filled, planarized by CMP, and
contacted by Ti/Au patterned deposition.
Electrical I-V curves for these
n-type nanowires show good linearity
and scale as the number of nanowires
grown under each contact.48 For fully
addressable arrays efficient architectures
must be developed to individually
contact both the top and bottom of
the nanowires.
CONCLUSIONS
While the vapor-liquid-solid method,
commonly used for the growth of
semiconductor nanowires, was discovered
over 50 years ago, it is only
in the last 10 years that a wide range
of nano-wire materials, properties, devices,
and potential applications have
been investigated. Silicon and germanium
are among the most widely
studied of these materials. For future
applications increased control of the
synthesis of nanowires, including their
nucleation, heterostructure formation,
and electrical doping is required.
Equally important will be a more indepth
understanding of their properties
together with the development of architectures
and integration approaches
to fully exploit their unique properties.
Energy applications are one of the recent
areas for semiconducting nanowires
receiving much attention, due to
their potential for new approaches to
energy storage in batteries and energy
harvesting in solar cells and thermoelectric
devices. Progress in these and
other application areas will benefit by
significant advances in the integration
of 3-dimensional arrays of nanowires
into micro- and macroscale systems.
ACKNOWLEDGEMENTS
This work was performed at the
Center for Integrated Nanotechnologies,
a U.S. Department of Energy,
Offi ce of Basic Energy Sciences, user
facility. Los Alamos National Laboratory
is operated by Los Alamos National
Security, LLC, for the National
Nuclear Security Administration of
the U.S. Department of Energy under
Contract No. DE-AC52-06NA25396.
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S. Tom Picraux is chief scientist at the Center for
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